Energy Torus Technologies, LLC

Resources | Solar PV system design primer

 

This page provides an overview of residential solar PV system design.  It is intended for people who want to better understand the PV system design process  or might consider designing a solar PV system themselves.

The actual sizing of PV systems is outside the scope of this page.  Further reading and/or training are recommended for those seeking to design a PV system for their own use or pursue solar PV system design/installation as a career.

The general steps to design a solar PV system are:


1.  Inspecting the location

2.  Deciding what type of PV system to install

3.  Gathering electrical information

4.  Determining how much electricity you want your PV system to generate

5.  Sizing the system

 

1.         Inspecting property

This step is often referred to as site survey.  The purpose of this step is to find out whether a location is suitable for a PV system.  There are tools and computer software available to assist you, like Solar Pathfinder, http://www.solarpathfinder.com, or SunEye, http://www.solmetric.com.  Here are some items to look for:

         Local zoning and subdivision ordinance provisions

You should check your township or city office. If you live in a subdivision, make sure there are no provisions in the ordinance for solar PV systems.

          South facing roof or vacant lot space to mount solar panels

You need enough south facing roof (change to north if in Southern Hemisphere) or vacant log space where you can mount solar panels.  If you plan to mount the solar panels on the roof (roof mount), make sure the roof is structurally sound.  If you are not sure, hire a structure engineer to examine it.  If you plan to mount the solar panels on the vacant lot (pole or rack mount), make sure you know the ground type, like sandy, clay, etc.

          Latitude of the location

Latitude, in general, determines how much sunlight the location receives during the day (“insolation”).  It also gives you an idea the best tilt angle for the solar panels if you would want to maximize your PV system performance.  Typically, the tilt angle for the solar panels is left at latitude for spring and autumn.  For example, if your latitude is 30 degrees, the tilt angle will be 30 degrees.  The tilt angle for the solar panels should be latitude minus 15 degrees in summer; whereas the tilt angle for the solar panels should be latitude plus 15 degrees in winter.

Roof mount solar panels may not require tilting since most roofs already have a pitch angle.  A 6/12 pitch roof is about 27 degrees, an 8/12 pitch roof is about 34 degrees and a 12/12 pitch roof is 45 degrees.

          Shade around the property

Solar PV panels require direct sunlight to be effective.  Shade from trees, buildings, utility poles and other objects can hinder the performance of a PV system dramatically.  Shade is also affected by the location’s latitude (see above) and seasons.  Shade is longest during winter and shortest during summer in Northern Hemisphere.

2.         Deciding what type of PV system to install

After you have inspected your property, you can begin to determine what type of solar PV system to install.  The three general types to choose from are stand-alone, grid-interactive and grid-interactive with battery backup.

A stand-alone (or off-grid) PV system allows you to run all your electricity from your PV system without using utility power.  Generally, stand-alone PV systems are suitable for houses or structures where utility power is not readily available.  This type of system normally has other renewable energy sources or a generator as backup.

A grid-interactive system allows you to provide all or part of your electricity need from solar PV system.  If the PV system only provides part of your electricity need, the rest is provided by the utility company.  This is the most popular PV system type in urban areas.  One drawback of a grid-interactive PV system is that when the utility goes out, the PV system also goes out even if the solar panels are working.

A grid-interactive with battery backup PV system is similar to grid-interactive but has a battery bank attached to the system that acts as a backup power source when utility power is not available.  Typically, a subpanel connects critical appliances like refrigerator, water pumps and emergency lighting to the battery bank.

Of the three systems, grid-interactive PV systems are the simplest and least expensive; stand-alone PV systems offer more options at greater expense; and grid-interactive with battery backup PV systems are flexible yet are the most expensive and complex.  In addition, grid-interactive with battery backup PV systems are less efficient than pure grid-interactive systems.

3.         Gathering electrical information

After you have chosen the type of PV system to design, you need to gather electrical usage information for the location.  Different PV systems require different information:

          Stand-alone: List of appliances with power consumption information

          Grid-interactive: Annual electrical power usage

          Grid-interactive with battery backup: list of critical appliances and
annual electrical power usage

For a stand-alone PV system, gather information for all the electrical appliances that will be powered by the PV system.  You can find the information on the tag or plate located at the bottom or back of the appliances.  Or you can refer to the appliance owner’s manual.  Keep in mind some owner’s manuals cover a group of similar models in one manual.  Make sure you locate the correct model.  The information to record:

          Appliance name

          Voltage type, i.e. AC or DC (rare)

          Quantity

          Volt (e.g. 120V or 240V for AC and 12V or 24V for DC)

          Amp (e.g. 0.5A, 6A or…)

          Power = volt x amp

          Amount of time used each day

          Number of days used each week

          Usage = Qty x Power x Hrs/day x Days/Wk / 7-days/week

When you finish gathering the information, add up the power usage to get a number in Wh/day (watt-hour per day), for example 3,593Wh or 3.593KWh (3593 / 1000).  This is the amount of power your stand-alone PV system needs to generate each day (assume everyday is a sunny day).

See the table below for power usage estimates.  Keep in mind that high power appliance, like microwaves, doesn’t necessarily consume a lot of power each day.  Some appliances, like refrigerators and freezers, don’t draw full power all day.  These appliances turn themselves on when needed.  To better measure power usage for these appliances, you can try power monitoring tools, such as Kill-A-Watt.

NameQty AC/DCVAPowerHr/DayDay/WkUsage
PC1AC120 0.60 72 8.007 576
CFL10AC120 0.11 13 10.007 1300
Dishwasher1AC120 5.20 624 1.502
 267
Microwave1AC120 8.30 1000 0.257 250
Fridge1AC120 1.00 120 10.007 1200
Total        3593


For a grid-interactive PV system, use the annual electrical power usage, which can be obtained from a year ‘s worth of electric bills.  If you have information for more than a year, you can take the average of all the years.  Once you have the annual electrical usage, divide that by 365 to get a figure that represents your average daily power usage.  This is the amount of power your grid-interactive PV system needs to generate in order to power your house.  For example, if a house’s annual electrical usage is 6,000KWh/year, its average daily power usage is 16.44KWh.


For a grid-interactive with battery backup PV system, you will need a list of critical appliances you want to power by battery and your annual electrical power usage.  The critical appliance list should be small and only include appliances you need until utility power comes back.  Examples of critical appliances are refrigerator, water pump and emergency lighting.


In grid-interactive with battery backup, use the same procedure to gather appliance power usage information in a stand-along PV system for the critical appliances.  Use the same procedure from a grid-interactive PV system to calculate average daily power usage.


4.         Determining how much electricity you want your PV system to generate


Once you know your average daily power usage, you need to determine how much power (as a percentage) you want your PV system to generate.  This step is mainly for grid-interactive and grid-interactive with battery backup PV systems.  For a stand-alone PV system, keep in mind that the system will need to generate 100% of electricity you need.


Using the example in Step 3, for a grid-interactive PV system with an average daily power usage of 16.44KWh requiring 50% of energy from a PV system, you will want to generate 8.22KWh.


For a grid-interactive with battery backup PV systems, the decision process is the same.

5.         Sizing the system


Once you have the information from Steps 1 through 4, you are ready to size your PV system.  Sizing involves determining how many solar PV panels and/or batteries you need, choosing an appropriately-sized controller and/or inverter and experimenting with various combinations to create a final design that fits your need and budget.

Although this page doesn’t go into details on the actual sizing of a PV system, here are some tools and resources you may find useful if you decide to learn more about sizing PV systems.


         Quick-PV


Quick-PV is a PV system sizing program that allows you to design all three types of PV systems in a step-by-step process.  It uses information you gathered from Steps 1 through 4 above and allows you to design your desired PV system.  You can experiment with different PV panels, battery types, charge controllers and inverters and see how the result varies.


You can save your designs, print a summary report of your designs and import/export appliance information – so you don’t have to re-enter them every time.

You can download Quick-PV for a free demo and try it out from this website.  Requires Windows 7, Vista or XP.


         PVWatts™ Calculator


PVWatts Calculator is a free online tool available from National Renewable Energy Laboratory, http://www.pvwatts.org, that calculates the energy production and cost savings of grid-connected (grid-interactive or grid-tied) PV systems around the world. It allows homeowners, designers and installers to estimate the performance of PV installations.


          PV design classes

There are many online and hands-on PV design classes available from renewable energy organizations and local renewable energy associations.

Solar Energy International, http://www.solarenergy.org, offers online classes and hands-on workshops in solar PV system design, solar hot water system design, renewable energy introductions, wind systems, micro-hydro systems and more.


If you are in the Midwest region, check out Midwest Renewable Energy Association, http://www.the-mrea.org, which also offers many renewable energy classes and workshops.